Taydex Corn Thresher Machines 5TY-31-86 Parameter

Application Scenarios

Working Principle

The Corn Thresher Machines 5TY-31-86 operates by rotating the threshing drum at high speed to separate the corn kernels from the cob. The machine’s motor drives the threshing drum, and as the corn cobs pass through, the kernels are extracted. The design minimizes kernel damage while ensuring fast and clean threshing. The high-speed rotation of the drum helps break the bond between the kernels and the cob, allowing for a quick separation. The machine’s simple and user-friendly design allows farmers to operate it with ease.

Taydex Corn Thresher Machines 5TY-31-86 Purpose and Uses

The primary purpose of the Corn Thresher Machines 5TY-31-86 is to separate the kernels from the corn cobs efficiently. This machine is especially beneficial for small to medium-scale farmers and commercial processors who require a reliable, energy-efficient solution for corn threshing. The machine is ideal for producing corn kernels for various purposes, such as milling, animal feed production, or seed corn processing.

Key Uses:

• Corn Seed Processing: Extracting kernels for seed corn production.
• Grain Milling: Preparing corn for flour or other food products.
• Animal Feed Production: Shelled corn for use in animal feed.
• Storage and Processing: Facilitates easier storage and transport of corn after threshing.

Taydex Corn Thresher Machines 5TY-31-86 Maintenance Instructions

To ensure the Corn Thresher Machines 5TY-31-86 operates at peak performance and lasts for many years, proper maintenance is essential. Follow these detailed maintenance steps:

1. Daily Cleaning:
   • After each use, switch off the machine and unplug it from the power supply.
   • Remove any remaining corn husks and kernels from the threshing drum and surrounding components.
   • Wipe the machine’s surface with a dry cloth to remove dust and debris.
   • Use a brush or air compressor to clean the inside parts that are hard to reach.
2. Regular Lubrication:
   • Every two weeks or after every 50 hours of operation, lubricate the moving parts (such as the motor and threshing drum) with light machine oil to reduce friction and prevent wear.
   • Check for any signs of rust or friction on moving components and apply lubrication as needed.
3. Inspecting the Motor and Electrical Components:
   • Periodically inspect the motor for wear or unusual sounds. If you hear grinding or excessive noise, turn off the machine immediately and check the motor for blockages or damage.
   • Ensure that the wiring is intact and free from damage to avoid electrical hazards.
   • Make sure that the voltage settings match the electrical supply to prevent power issues.
4. Check and Tighten All Bolts and Screws:
   • Inspect the machine regularly for any loose bolts, screws, or fasteners. Tighten any loose components to avoid vibrations or malfunctions during operation.
5. Inspect the Threshing Drum:
   • Inspect the threshing drum for wear and tear, especially after extended use. If the drum is damaged or worn down, consider replacing it to ensure smooth operation.
   • Clean the threshing drum regularly to prevent buildup of corn husks and kernels, which may hinder performance.
6. Proper Storage:
   • When not in use, store the Corn Thresher Machines 5TY-31-86 in a dry, clean area to protect it from moisture, which can lead to rust and degradation of the components.
   • Use a protective cover to prevent dust and dirt buildup during storage.
7. Annual Professional Servicing:
   • Once a year, have the machine serviced by a professional technician to ensure that all parts are functioning properly and that any potential issues are addressed before they become major problems.

By following these maintenance steps, the Corn Thresher Machines 5TY-31-86 will continue to perform efficiently and provide reliable corn threshing for years to come.

User Manual for Corn Thresher Machines 5TY-31-86|Taydex

Step 1: Installation

1. Unboxing: Open the packaging carefully and place the Corn Thresher Machines 5TY-31-86 on a stable, level surface. Ensure that the area around the machine is clean and free of obstructions.
2. Electrical Connection: Before connecting the machine to the power supply, verify that the voltage requirements (380V/220V) match your local electrical system. Secure the power cables and ensure they are not damaged.
3. Assembly: If the machine comes with any additional components such as a corn collection bin or extension tubes, assemble them as per the provided instructions. Ensure all parts are properly installed to avoid any operation issues.

Step 2: Pre-Operation Setup

1. Machine Check: Before starting the machine, inspect the threshing drum and the feeding area for any dirt or debris. Ensure all parts are properly lubricated, and the machine is free from blockages.
2. Adjust Settings: Depending on the type of corn and your processing needs, adjust the machine settings. The Corn Thresher Machines 5TY-31-86 comes with adjustable speed and pressure settings to accommodate different corn sizes and moisture levels.
3. Safety Check: Ensure that all safety features, such as the emergency stop button and protective covers, are intact and functioning. Verify that the machine is securely positioned to avoid any movement during operation.

Step 3: Operating the Machine

1. Starting the Machine: Switch the machine on by flipping the power switch to the “ON” position. The motor will begin operating, and the threshing drum will start rotating.
2. Feeding the Corn: Gently feed the corn cobs into the machine’s feeding area, ensuring they are aligned with the threshing drum. Do not force the cobs in, as this may cause a jam or damage the machine.
3. Threshing Process: The Corn Thresher Machines 5TY-31-86 will automatically begin threshing as the corn passes through the rotating drum. The machine separates the kernels from the cobs, sending the kernels to the collection bin.
4. Monitoring the Process: While the machine is running, periodically check for any irregular noises or vibrations. If you notice any issues, stop the machine immediately and inspect it for blockages or mechanical problems.
5. Stopping the Machine: Once threshing is complete, turn off the machine using the main power switch. Disconnect the power supply to ensure safety before performing any post-operation maintenance.

Step 4: Post-Operation Cleaning

1. Remove Residual Corn: After each use, remove any leftover corn cobs and kernels from the feeding area, threshing drum, and collection bin. Use a brush or air compressor to clean hard-to-reach areas.
2. Cleaning the Machine: Wipe the surface of the machine with a dry cloth to remove dust and debris. Avoid using water or harsh chemicals to clean the machine, as this may damage the components.
3. Check for Wear and Tear: After cleaning, inspect all components for signs of wear, especially the threshing drum and feed chute. Replace any worn-out parts promptly to maintain machine performance.

Step 5: Troubleshooting

1. Problem: Machine Not Starting
   • Solution: Ensure the machine is properly plugged in and the power switch is on. Check the power supply to confirm the voltage matches the machine’s requirements. If the machine still doesn’t start, inspect the motor or consult a professional technician.
2. Problem: Poor Threshing Performance
   • Solution: Poor threshing could be caused by several factors. Check for blockages in the feeding area or threshing drum. Clean the machine thoroughly, and adjust the pressure and speed settings to better match the type of corn you’re processing. If the kernels are not being separated properly, check the drum for damage or wear.
3. Problem: Overheating
   • Solution: If the motor overheats during use, turn off the machine and let it cool down for 15-20 minutes before restarting. Make sure the machine is not overloaded with too many cobs at once. Regularly clean the motor vents to ensure proper airflow. If overheating persists, check for mechanical issues such as excessive friction or wear in moving parts.
4. Problem: Unusual Noise or Vibration
   • Solution: If you hear strange noises or feel excessive vibrations during operation, immediately stop the machine and check for any loose components, especially the threshing drum. Tighten any loose screws or bolts. Also, inspect the bearings and drive belt for wear and replace them if necessary.

Step 6: Regular Maintenance

1. Lubrication: Every 50 hours of operation or once a week, lubricate the moving parts, including the motor, bearings, and threshing drum. Use light machine oil and apply it to all moving parts to reduce friction and prevent premature wear.
2. Inspection: Conduct regular inspections every 100 hours of use or once a month. Check for any worn-out components, including belts, bearings, and the threshing drum. Replace any damaged parts as soon as possible to ensure continued performance.
3. Motor Maintenance: Clean the motor every month to remove any dust or debris that could obstruct airflow. Ensure the motor’s cooling system is functioning properly, and check for any signs of overheating.

Step 7: Storing the Machine

1. Dry Storage: When the machine is not in use, store it in a dry and cool location, away from direct sunlight, rain, or moisture, as this can cause rust or electrical damage.
2. Protective Cover: Use a protective cover to shield the machine from dust and dirt. Make sure the machine is completely clean before storage.
3. Regular Checks: Even during storage, check the machine regularly for any signs of wear or damage. Ensure that all parts are intact before the next use.